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[Most Recent Quotes from www.kitco.com]


     

 

    I t is policy to
    1) Satisfy our customers' needs and expectations
    2) Make commitments we fully understand and believe we can meet
    3) Meet all commitments to customers on time


    Mangalam Metal continually improves the effectiveness of the quality management system (QMS) and sets quality objectives and work plans. Moreover, Mangalam Metal is committed to upgrade the capabilities of its technical and administrative staff through formal training and continuous technical quality awareness.
    We have achieved the high quality through the professional competence of the personnel, high working motivation and a service minded attitude. Every single employee of Mangalam Metal is responsible for the quality of his/her work.

    All Mangalam Metal products are tested in accordance to internationally recognized standards or our own more stringent internal test procedures, which is developed considering the harsh field conditions. In addition to this we also offer specific testing to our client's requirement.

    RAW MATERIAL TESTING
    All the material used for Manufacturing of fittings and other fabrication jobs are tested for chemical & mechanical properties. The Results are confirmed to meet original material requirement before processing. We are using measuring equipments calibrated by Govt. approved calibration Agencies.

    DIMENSIONAL INSPECTION
    All type of Flanges and fittings are checked for dimensional accuracy from raw material stage to in process & final product delivery by using calibrated measuring instruments.

    MATERIAL TRACEABILITY
    All the material used for Manufacturing of fittings, valves and other fabrication jobs are identified & fully traceable from raw material stage to final product.

    IN HOUSE TESTING OPTION
    HYDRO TEST UP TO 15000 PSI

    All type of Fittings & valves are tested at a specified static pressure for a predetermined period for no leakage.

    SOME SPECIAL TEST ON REQUEST OF CLINTS:-

    PNEUMATIC/GAS TEST
    ALL COMPRESSORE AND THREADED FITTINGS and valves are subjected to Pneumatic test at 150psi air pressure and 2000psi Nitrogen pressure. Pneumatic/Gas test is carried out after hydro testing and complete drying of the items following Hydro-Test.

    Helium Gas Test (HG-TEST) can be offered on request.

    PRESSURE CYCLE TEST
    All fittings and valves are tested for pressure cycle test where pressure surges from Opsi to 5000psi. The test is conducted at the rate of 25 to 45 cycles per minute with the digital counter. Client can specify number of cycles and condition of test.

    TEMPRATURE TEST ON REQEUST
    fittings and valves are heated to temperature upto 350oC for one complete cycle of 4 hours. After that valves are again subjected to Hydro, Pneumatic and Pressure cyclic test for no leakage. All the above test are certified by our own Quality control department and can be witnessed by client or third party inspection company of client's choice.

    VIBRATION TEST
    fittings and valves are tested for severe vibration under impulse pressure for no leakage

    QUALITY ASSURANCE PLAN FOR PIPES
    Sr. No. Stages Of Inspection Inspection By Third Party /Client's Representative
    I. RAW MATERIAL IDENTIFICATION and Check testing Putting stamps on identified Pipes and Samples and sending samples to Govt. approved Lab.
      Dimensional & visual checking At random or as desired by third party Inspector / By client's representative & verification of Manufacturer's test Certificate
      Chemical Analysis Witnessing of Tests & verification of Test Report
      Physical - Tensile Test & Micro Test Witnessing of Tests & verification of Test Report
    II. Acceptance of Materials Putting final identification mark on Pipes and issuing of Dispatch Clearance Certificate

     

    QUALITY ASSURANCE PLAN FOR WELDED PIPES
    Sr. No. Stages Of Inspection Inspection By Third Party /Client's Representative
    I. RAW MATERIAL IDENTIFICATION and Check testing Putting Stamps on identified Raw materials and samples and sending samples to Govt. approved Lab
      Dimensional & Visual checking At random or as desired by Third Party Inspector / By client's representative
      Chemical Analysis Witnessing of Tests & Verification of Test Report
      Physical - Tensile Test & Micro Test Witnessing of Tests & Verification of Test Report
      Stamp Transferring Only if test conforms to your specification
    II. Submission of : WPS Approved by Third Party / Client.
                                PQR Witnessed by Third Party Client
      WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificate
      Filler Wire / Welding Rod Chemical Analysis to be carried out /M.T.C. to be verified
    III. D. P. Test (a) 100 % Root Run (b) 100 % Final Weld To be witnessed by Inspector
      Radiographic Examination for 10% Weld joints or as desired by Customer / Inspector X- Ray Films and Test Reported to be verified
      Hydro Test (On Random samples) Test reports to be verified
      Pickling and Passivation Report shall be submitted to Inspector
    IV. Tensile Test on the welded portion, Micro Test on The weld effected area To be witnessed and Reports to be verified
      Flattening Test of finished pipe To be witnessed and Reports to be verified
    V. Final Inspection Dimensional check & Visual Inspection
    VI. Acceptance of Materials Putting final acceptance mark on the materials and etching / stenciling and issuing of / dispatch Clearance Certificate

     

    QUALITY ASSURANCE PLANS FOR 2 HALVES WELDED PIPE FITTINGS FOR STAINLESS STEEL, ALLOY STEEL & CARBON STEEL
    Sr. No. Stages Of Inspection Inspection By Third Party /Client's Representative
    I. RAW MATERIAL : Identification and Check testing Stamping on identified Raw Materials and samples andsending samples to Govt. approved lab
    II. DIMENSIONAL & VISUAL CHECKING At random or as desired by Third party inspector / by client's Representative
    III. CHEMICAL ANALYSIS Witnessing of Tests & Verification of Test Report
    IV. PHYSICAL : Tensile Test Micro Test Witnessing of Tests & Verification of Test Report
    V. STAMP TRANSFERRING TO TEMPLATES Only if the Tests confirms to order specifications
    VI. SUBMISSION OF : WPS
    PQR
    Approved by Third Party / Client Witness by Third party client
    VII. WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificates
    VIII. FILLER WIRE / WELDING ROD Chemical analysis to be carried out / M.T.C. to be verified
    IX. D.P.TEST (a) 100 % Root Run
    (b) 100 % final weld
    To be witnessed by Inspector
    X. RADIOGRAPHIC EXAMINATION FOR 10 % WELD JOINTS OR AS DESIRED BY CUSTOMER / INSPECTOR X - Ray films and Test Report to be verified
    XI. Tensile Test on the Welded portion Micro Test on the weld effected area To be witnessed and reports to be verified
    XII. HEAT TREATMENT & SOLUTION ANNEALING As desired by client / Third Party Inspection Agency
    XIII. PICKLING AND PASSIVATION FOR S.S. Report shall be submitted to Inspector
    XIV. SHORT BLASTING, OILING /WARNISHING AND PAINTING FOR A.S. & C.S. Visual Inspection
    XV. MARKING Etching / Punching of size, sch, specn. & heat No.
    XVI. FINAL INSPECTION Dimensional check & Visual inspection
    XVII. ACCEPTANCE OF MATERIALS Putting final Acceptance Identification Marks and issuing of Dispatch Clearance Certificate.

 






 

 

 

Products
Inconel Inconel Pipes & Tubes | Inconel Sheet & Plate | Inconel Rod | Inconel Fitting | Inconel Flanges | Inconel Fasteners .
Monel Monel Pipes & Tubes| Monel Sheet & Plates | Monel Rods | Monel Fittings | Monel Flanges | Monel Fasteners.
Hastelloy Hastelloy Pipes & Tubes | Hastelloy Fittings | Hastelloy Flanges | Hastelloy Fasteners .
Nickel & Nickel Alloys Nickel Pipes & Tubes | Nickel Sheets & Plates | Nickel Round Bar | Nickel Fittings | Nickel Flanges
Alloy Steel Seamless / Welded Pipe & Plates
Stainless Steel SS Flanges | SS Pipes | SS Tubes
Pipes ERW Pipes | Fabrication Pipes | Seamless Pipes .
Tubes Boiler Tube | Square Tube.
Capillary Tubes Capillary Tubes
IBR Approved Products IBR Approved Products
Fittings Buttweld Fitting: Pipe Elbow | Pipe Nipple
Olets Sockolet | Elbowlet | Thredolet | Nipolet .
Flanges Long Weld Neck Flanges | Blind Flanges | Plate Flanges | Socket Weld Flanges | Slip on Flanges | Spectacle Flanges | Weld Neck Flanges .
Fastners Nuts and Bolts | Washer | High Tensile Fasteners
Bar Round Bars | Forging Bar
Wire & Wiremesh Wires | Wiremesh Stockist Suppliers & Exporters From Mumbai India

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